Rolling Door Cargo Air Shower: An Effective Solution for Contamination Control

Contamination control is crucial in industries where production processes require sterile or clean environments. In such environments, even the tiniest particles can cause severe damage to products, equipment, and personnel. To prevent contamination, industries employ various methods, one of which is the use of air showers. Air showers are enclosed structures that blow high-velocity jets of clean air to remove contaminants from personnel and objects before they enter a cleanroom or other controlled environment. The rolling door cargo air shower is a type of air shower that is specifically designed to accommodate the movement of cargo while maintaining the integrity of the clean environment. In this article, we will discuss the benefits of rolling door cargo air showers and how they can help maintain contamination control.

What is a Rolling Door Cargo Air Shower?

A rolling door cargo air shower is a type of air shower that is designed to facilitate the transfer of large items, such as cargo or equipment, into a cleanroom or other controlled environment. It consists of a chamber with two sets of doors: the outer doors and the inner doors. The outer doors are designed to accommodate the movement of the cargo, while the inner doors are designed to prevent the escape of contaminated air from the cleanroom.

How Does a Rolling Door Cargo Air Shower Work?

A rolling door cargo air shower works by blowing high-velocity jets of clean air over the cargo to remove contaminants. The air is filtered through HEPA filters to remove particles as small as 0.3 microns. When the cargo is loaded onto the air shower, the outer doors close, and the air shower is activated. High-velocity jets of clean air blow over the cargo, removing any particles that may have accumulated during transport. Once the air shower cycle is complete, the inner doors open, allowing the cargo to enter the cleanroom.

Benefits of Rolling Door Cargo Air Showers

Rolling door cargo air showers offer several benefits that make them an ideal solution for contamination control in industries. These benefits include:

1. Efficiency

Rolling door cargo air showers are designed to facilitate the movement of cargo into a cleanroom or other controlled environment quickly. This makes them an efficient solution for contamination control, as they help reduce downtime during the transfer process.

2. Versatility

Rolling door cargo air showers are versatile and can be customized to meet the specific needs of the industry. They can be designed to accommodate different types of cargo, and their size can be adjusted to fit the available space.

3. Cost-effective

Rolling door cargo air showers are a cost-effective solution for contamination control. They require minimal maintenance and are built to last, making them a wise investment for industries looking to maintain contamination control over the long term.

4. Compliance

Rolling door cargo air showers are compliant with international standards for contamination control, such as ISO 14644-1 and USP 797. This ensures that industries using rolling door cargo air showers meet regulatory requirements and maintain the integrity of their production processes.

Applications of Rolling Door Cargo Air Showers

Rolling door cargo air showers find their applications in several industries where contamination control is critical, such as:

1. Pharmaceutical Industry

The pharmaceutical industry requires a sterile environment to manufacture drugs and other medical products. Rolling door cargo air showers help maintain contamination control by removing particles from personnel and equipment before they enter the cleanroom.

2. Food Industry

The food industry requires a clean environment to ensure the safety and quality of food products. Rolling door cargo air showers help prevent the introduction of contaminants by removing particles from personnel and equipment before they enter the production area.

3. Electronics Industry

The electronics industry requires a clean environment to manufacture sensitive electronic components. Rolling door cargo air showers help maintain contamination control by removing particles from equipment and personnel before they enter the cleanroom, ensuring the integrity of the production process.

4. Aerospace Industry

The aerospace industry requires a clean environment to manufacture sensitive components and equipment. Rolling door cargo air showers help maintain contamination control by removing particles from personnel and equipment before they enter the cleanroom, ensuring the safety and reliability of the products.

Maintenance of Rolling Door Cargo Air Showers

To ensure the effectiveness of rolling door cargo air showers, regular maintenance is necessary. This includes replacing the HEPA filters and monitoring the air pressure to ensure that the air shower is operating at the correct velocity.

Conclusion

Rolling door cargo air showers are an effective solution for contamination control in industries that require clean or sterile environments. They offer several benefits, including efficiency, versatility, cost-effectiveness, and compliance with international standards. Rolling door cargo air showers find their applications in the pharmaceutical, food, electronics, and aerospace industries, among others. To maintain their effectiveness, regular maintenance of rolling door cargo air showers is necessary.

FAQs

1. How often should I replace the HEPA filters in my rolling door cargo air shower?

The frequency of HEPA filter replacement depends on the usage and the level of contamination. Generally, it is recommended to replace the HEPA filters once every six months to ensure their effectiveness.

2. Can rolling door cargo air showers accommodate different types of cargo?

Yes, rolling door cargo air showers can be customized to accommodate different types of cargo. The size of the air shower can also be adjusted to fit the available space.

3. What international standards do rolling door cargo air showers comply with?

Rolling door cargo air showers comply with international standards for contamination control, such as ISO 14644-1 and USP 797.

4. How do rolling door cargo air showers help maintain contamination control?

Rolling door cargo air showers remove particles from personnel and equipment before they enter the cleanroom, ensuring the integrity of the production process and the safety and quality of the products.

5. Are rolling door cargo air showers a cost-effective solution for contamination control?

Yes, rolling door cargo air showers are a cost-effective solution for contamination control. They require minimal maintenance and are built to last, making them a wise investment for industries looking to maintain contamination control over the long term.

Kwang Purification is proud to offer examples of a variety of our air shower projects below.  Air Shower Design Standard,  Air Lock Air Shower,  Stainless Steel Cargo Air Shower,  Antistatic Air Shower,  Rolling Shutter Air Shower,  Hospital Air Shower,  Intelligent Air Shower.